WMS Smart Features
Konecranes WMS Smart Features (SF) are designed for streamlining daily operations, providing operators with support, and minimizing the risk of errors. Smart technology and an intuitive interface make Smart Features an ideal solution for efficient and reliable die storage management.
Before a die is stored, die information is entered into the WMS and then the operator can lift the die manually with the gripper crane to use the teach function. By teaching a die, the RFID information will be read from the RFID tag and saved to the die information along with the measured weight and the gripper leg width position, saving the operator time and helping prevent mistakes in the RFID information.
To further support the operator, the WMS automatically sends the sequence of transport orders that is required for a die exchange to the crane. If the die gripper crane is operated in semi-automatic mode with the radio control, the WMS visualizes the currently selected destination in the storage layout.
Benefits
- Streamlined daily operations help increase safety and minimize the risk of errors.
- Operators are provided with support for efficient and reliable die storage management for enhanced reliability.
- The WMS Smart Features are easy to use, making operators’ work more efficient.
Production Management Module
The Konecranes WMS Production Management Module (PMM) extends the WMS using a specially designed production optimization algorithm to determine the most efficient die exchange sequences.
Die exchange jobs are activated via WMS dialog by an operator to send transport orders to the crane. The die exchange is carried out in an optimized sequence with the goal of completing a die exchange without any empty drives. This ensures optimized die exchange times. The WMS also decides the optimum storage location for each die.
The mobile PMM supports the operator during die exchanges and provides all relevant information about the current job and transport order as well as crane positions.
Benefits
- The WMS production optimization algorithm provides increased efficiency of die exchanges.
- The mobile PMM helps make operators more efficient with visibility to transport orders and crane positions.
Material Flow Module
The Konecranes WMS Material Flow Module (MFM) controls the material flow of the dies outside the die storage area on the press bolster positions as well as on teaching positions or die transfer carts.
The automated guided vehicle (AGV)/conveyor interface provides the seamless transfer of dies from the die storage area (DSA) to AGVs such as die transfer carts or conveying positions such as press bolsters. This interface provides efficient movement of dies and enables fully automatic handling throughout the entire die change process, reducing the chances of injury and increasing productivity.
The integration of AGV and conveyor systems into the WMS helps optimize material flow for improved overall operational efficiency. The MFM communicates with the AGVs through wireless communication or cabling within your own network and provides them with instructions on pick-up and delivery points. Die pick and deposit at the press bolster positions can also be performed in fully automatic mode with the MFM.
Benefits
- Fully automatic die exchanges provide a safe and efficient transfer of dies from the DSA to AGVs and conveyors.
- Integration of AGV and conveyor systems into the WMS optimizes material flow and improves operational efficiency.
WMS planning
Simulation models optimize planning
Using different simulation models, we analyze capacity and performance in order to provide recommendations on the system design and capacity, the number of bridge cranes and performance requirements as well as insight on the operational rules of the system.
Why simulation?
- The model provides a detailed view of the proposed system to make sure it meets your specified KPIs. It’s also used for throughput calculations, i.e., what would it look like if we added a second crane on a runway.
- Simulation modelling with 3D animation helps validate the design in terms of crane behavior, stacking height and operational rules.
- The model is also used to optimize die storage strategies and capacity, mobile robot/conveyor routes and material logistics within the facility.
Digital twin for insights and training
We use cutting-edge simulation technology to create a digital twin of your crane-automated press die warehouse that emulates the crane movements. This virtual model helps operators and engineers gain valuable early insights into the expected performance of the entire system.
Why a crane emulator?
- Can help identify potential bottlenecks, optimize storage configurations, and fine-tune operational procedures even before the physical warehouse is constructed.
- Can be used as a training tool for operators, letting them get familiar with the WMS and crane automation functionalities during the engineering phase.
- Advanced training helps provide a smooth transition to real-world operations, reducing the learning curve and enhancing overall efficiency once the warehouse is operational.
WMS service
Preventive Maintenance Service
Protect your warehouse management system investment with the WMS Preventive Maintenance Service. The service provides support for the Konecranes WMS software during the operation of the system and includes regular inspection and minor adjustments to maximize availability and minimize the risk of downtime. When you require high-level technical expertise, you can take advantage of troubleshooting support during office hours.
WMS Remote Support
When time is critical WMS Remote Support provides quick response for troubleshooting issues that require high-level technical expertise. Minimize unplanned downtime with 24/7 access to our global network of WMS specialists supported by local Standby Service.
In controlled circumstances, and assisted by local Standby Service, a two-way on-line communication with the local WMS system and their operators can be established to expedite corrective action.
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