Warehouse Management System for die storage

Improved efficiency and productivity in warehouse operations

  • The Konecranes Warehouse Management System (WMS) is designed as an automated solution for the management of a press die warehouse utilizing automatic die gripper cranes in automatic, semi-automatic or manual mode. The WMS manages transport orders, optimizes die exchange times and provides real-time information on operating and system statuses for streamlined warehouse operations.

    The WMS automates die exchanges and sends transport orders to the gripper cranes using the optimization algorithm based on established strategies and storing restrictions. The system records die data to a database and also provides operators with Smart Features, access to relevant statistics and information about the system and stored dies.

    The WMS consists of a base module plus extension modules for Smart Features, production management and material flow.
  • Automotive die handling
Benefits
  • Helps achieve high throughput and low die exchange times combined with high storage capacity and operational safety.
  • Crane operating data can be analyzed to help maximize performance.

 

WMS Smart Features

Automotive die being lifted by craneKonecranes WMS Smart Features (SF) are designed for streamlining daily operations, providing operators with support, and minimizing the risk of errors. Smart technology and an intuitive interface make Smart Features an ideal solution for efficient and reliable die storage management.

Before a die is stored, die information is entered into the WMS and then the operator can lift the die manually with the gripper crane to use the teach function. By teaching a die, the RFID information will be read from the RFID tag and saved to the die information along with the measured weight and the gripper leg width position, saving the operator time and helping prevent mistakes in the RFID information.

To further support the operator, the WMS automatically sends the sequence of transport orders that is required for a die exchange to the crane. If the die gripper crane is operated in semi-automatic mode with the radio control, the WMS visualizes the currently selected destination in the storage layout.

Benefits
  • Streamlined daily operations help increase safety and minimize the risk of errors.
  • Operators are provided with support for efficient and reliable die storage management for enhanced reliability.
  • The WMS Smart Features are easy to use, making operators’ work more efficient.

Production Management Module

Konecranes production management moduleThe Konecranes WMS Production Management Module (PMM) extends the WMS using a specially designed production optimization algorithm to determine the most efficient die exchange sequences.

Die exchange jobs are activated via WMS dialog by an operator to send transport orders to the crane. The die exchange is carried out in an optimized sequence with the goal of completing a die exchange without any empty drives. This ensures optimized die exchange times. The WMS also decides the optimum storage location for each die.

The mobile PMM supports the operator during die exchanges and provides all relevant information about the current job and transport order as well as crane positions.

Benefits
  • The WMS production optimization algorithm provides increased efficiency of die exchanges.
  • The mobile PMM helps make operators more efficient with visibility to transport orders and crane positions.

Material Flow Module

Automotive die transferThe Konecranes WMS Material Flow Module (MFM) controls the material flow of the dies outside the die storage area on the press bolster positions as well as on teaching positions or die transfer carts.

The automated guided vehicle (AGV)/conveyor interface provides the seamless transfer of dies from the die storage area (DSA) to AGVs such as die transfer carts or conveying positions such as press bolsters. This interface provides efficient movement of dies and enables fully automatic handling throughout the entire die change process, reducing the chances of injury and increasing productivity.

The integration of AGV and conveyor systems into the WMS helps optimize material flow for improved overall operational efficiency. The MFM communicates with the AGVs through wireless communication or cabling within your own network and provides them with instructions on pick-up and delivery points. Die pick and deposit at the press bolster positions can also be performed in fully automatic mode with the MFM.

Benefits
  • Fully automatic die exchanges provide a safe and efficient transfer of dies from the DSA to AGVs and conveyors.
  • Integration of AGV and conveyor systems into the WMS optimizes material flow and improves operational efficiency.

Tailored press die warehouse solutions for peak performance

When you decide to implement the Konecranes Warehouse Management System for die storage, you’ll benefit from our comprehensive approach using advanced simulation modeling and customized integrations to transform you warehouse operations. We'll work closely with you to analyze your processes, provide expert technical advice, and conduct in-depth concept studies to determine the optimal solution for your specific needs. We will conduct interface tests before commissioning and provide training to your personnel, using a digital twin with crane simulation, for a smooth start up. Once you are up and running, we can provide 24/7 on-call service and system support for your peace of mind.

WMS planning

Auto die WMS simulation
Auto die WMS simulation

Simulation models optimize planning

Using different simulation models, we analyze capacity and performance in order to provide recommendations on the system design and capacity, the number of bridge cranes and performance requirements as well as insight on the operational rules of the system.

Why simulation?

  • The model provides a detailed view of the proposed system to make sure it meets your specified KPIs. It’s also used for throughput calculations, i.e., what would it look like if we added a second crane on a runway.
  • Simulation modelling with 3D animation helps validate the design in terms of crane behavior, stacking height and operational rules.
  • The model is also used to optimize die storage strategies and capacity, mobile robot/conveyor routes and material logistics within the facility.
Engineers planning WMS
Engineers planning WMS

Digital twin for insights and training

We use cutting-edge simulation technology to create a digital twin of your crane-automated press die warehouse that emulates the crane movements. This virtual model helps operators and engineers gain valuable early insights into the expected performance of the entire system.

Why a crane emulator?

  • Can help identify potential bottlenecks, optimize storage configurations, and fine-tune operational procedures even before the physical warehouse is constructed.
  • Can be used as a training tool for operators, letting them get familiar with the WMS and crane automation functionalities during the engineering phase.
  • Advanced training helps provide a smooth transition to real-world operations, reducing the learning curve and enhancing overall efficiency once the warehouse is operational.

WMS service

Man at computer
Man at computer

Preventive Maintenance Service

Protect your warehouse management system investment with the WMS Preventive Maintenance Service. The service provides support for the Konecranes WMS software during the operation of the system and includes regular inspection and minor adjustments to maximize availability and minimize the risk of downtime. When you require high-level technical expertise, you can take advantage of troubleshooting support during office hours.
Konecranes remote support center
Konecranes remote support center

WMS Remote Support

When time is critical WMS Remote Support provides quick response for troubleshooting issues that require high-level technical expertise. Minimize unplanned downtime with 24/7 access to our global network of WMS specialists supported by local Standby Service.

In controlled circumstances, and assisted by local Standby Service, a two-way on-line communication with the local WMS system and their operators can be established to expedite corrective action.

Designed for handling dies

We design equipment specifically for the automotive industry, so your valuable components are handled safely throughout the entire process. Specialized equipment gives you safer and faster work cycles. Combined with the Konecranes trademark strength, durability and world-class service, our equipment is a wise investment providing highest lifecycle value.
Check out our cranes for die handling

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