Yard Management Module
The Konecranes WMS Yard Management Module (YMM) controls the material flow of coils from the train or truck to storage. The WMS-YMM also controls coil registration and quality checks.
Before storing a coil, the data record is transmitted to the WMS from the host/MES system or manually entered by an operator via the WMS screen. The coil is labelled with a barcode-readable label and its contour dimensions are measured and verified. The operator inputs all information—including the coil's location on a train, truck, or in a buffer area—using a mobile device connected directly to the WMS.
Coils can be automatically unloaded from and loaded onto trains or trucks. For trains, the crane only needs to drive over the entire train once to assess the position of all loaded coils. For both trains and trucks, the application software calculates the exact position, height, diameter and width of each coil and the measurement result is sent to the WMS. The WMS detects the coils with machine vision and its algorithm determines the pick or deposit position on the train or truck.
Benefits
- Provides one system to control the material flow from the train or truck to the warehouse and vice versa.
- High throughput can be achieved with the coordination between manual operation and automatic crane warehouse.
- Provides central interface between material handling technology and customer IT.
Production Management Module
The Konecranes WMS Production Management Module (PMM) provides special functions for production order management such as the control and management of priorities of production orders and output conveying lines, management of deliveries and delivery positions, and reordering or replacement of coils.
When the turnstiles are occupied with requested coils and the transfer area is empty or in manual mode, the WMS retrieves requested coils from the automatic storage area and places them in the buffer area. Coils that are not located in the uppermost layer will be automatically dug out by relocating coils above.
Retrieval is typically based on priority first, then creation time (first in, first out) to one of the retrieval points. If the retrieval request is determined by project-specific retrieval criteria, the WMS selects the coils using a designated retrieval strategy.
Benefits
- Provides automatic load optimization for increased efficiency
- Production orders are automatically generated and managed with status updates to host systems
Mobile Robot Management Module
The Konecranes WMS Mobile Robot Management Module (MRMM) controls the material flow of coils outside the storage area. A mobile robot management module is a key component in coil warehousing as it manages and directs the movement of mobile robots for efficient material handling. The Konecranes MRMM can implement several different types of mobile robots.
The MRMM communicates with the mobile robots through wireless communication or cabling within the customer network and provides them with instructions on pick-up and delivery points. It also monitors mobile robot locations and checks that they follow a safe and optimized path. Additionally, the MRMM integrates with the WMS to keep track of inventory levels, update the status of orders, and plan the most efficient mobile robot routing. This results in a streamlined and efficient material handling process, reducing downtime, and increasing productivity.
Benefits
- Automation of material handling outside the storage area provides increased efficiency
- Safety is improved with the monitoring of mobile robot movements
- Inventory tracking is enhanced by integrating the MRMM in the WMS
WMS planning
Simulation models optimize planning
Using different simulation models, we analyze capacity and performance in order to provide recommendations on the system design and capacity, the number of bridge cranes and performance requirements as well as insight on the operational rules of the system.
Why simulation?
- The model provides a detailed view of the proposed system to make sure it meets your specified KPIs. It’s also used for throughput calculations, i.e., what would it look like if we added a second crane on a runway.
- Simulation modelling with 3D animation helps validate the design in terms of crane behavior, stacking height and operational rules.
- The model is also used to optimize coil storage strategies and capacity, mobile robot/conveyor routes and material logistics within the facility.
Digital twin for insights and training
We use cutting-edge simulation technology to create a digital twin of your crane-automated coil warehouse that emulates the crane movements. This virtual model helps operators and engineers gain valuable early insights into the expected performance of the entire system.
Why a crane emulator?
- Can help identify potential bottlenecks, optimize storage configurations, and fine-tune operational procedures even before the physical warehouse is constructed.
- Can be used as a training tool for operators, letting them get familiar with the WMS and crane automation functionalities during the engineering phase.
- Advanced training helps provide a smooth transition to real-world operations, reducing the learning curve and enhancing overall efficiency once the warehouse is operational.
WMS service
Preventive Maintenance Service
Protect your warehouse management system investment with the WMS Preventive Maintenance Service. The service provides support for the Konecranes WMS software during the operation of the system and includes regular inspection and minor adjustments to maximize availability and minimize the risk of downtime. When you require high-level technical expertise, you can take advantage of troubleshooting support during office hours.
WMS Remote Support
When time is critical WMS Remote Support provides quick response for troubleshooting issues that require high-level technical expertise. Minimize unplanned downtime with 24/7 access to our global network of WMS specialists supported by local Standby Service.
In controlled circumstances, and assisted by local Standby Service, a two-way on-line communication with the local WMS system and their operators can be established to expedite corrective action.