Light-guided Agilon batch picking addresses the challenges of small parts logistics

ABB Smart Power unit in Vaasa promptly deployed the batch picking feature as soon as it became available in March 2023. The 72-meter-long and 6.1-meter-tall Agilon system has four user access points, two robots and parallel picking and batch picking functionalities. 

Batch picking saves considerable time

"Batch picking saves considerable time, because we have many of the same work orders from Agilon, which often contain the same components. The operators have been very pleased with this functionality, its simplicity and ease of use," says Aleksi Laitinen, Planning & Fulfilment Specialist at ABB.

When the team picks correctly every time, inventory accuracy is always 100%

With manual picking, mistakes can occur due to insufficient product knowledge and complex processes. Agilon standardises the picking process, which speeds up the onboarding of new employees. Agilon's smooth work management simplifies the management of changes in production plans, eliminating the reliance on external assistance for warehouse planning and picking. Agilon dynamically organizes itself to adapt to evolving production needs, ensuring seamless operations.

Do you want to increase your warehouse transaction capacity and save up to 70% of picking time?

By implementing automated warehousing, processes become 30% to 70% more efficient by increasing efficiency and reducing picking time. Moreover, automated picking eliminates errors, ensuring accurate stock balances. With 100% inventory accuracy, warehouses with thousands of components can make timely operational purchases from suppliers.

Any challenges in changing the production layout?

Agilon is a scalable and adaptable storage and retrieval solution that can easily adjust to changes in production.

Agilon is a scalable and adaptable storage and retrieval solution that can easily adjust to changes in production. Its modular design can efficiently accommodate increased production volumes without requiring additional investment in new equipment. By modifying the existing Agilon system, storage capacity and picking efficiency can be improved.

There is no need to change the picking process when there is a change in the production layout

Agilon frees up square meters for other purposes between 40% and 70% compared to traditional warehouse solutions. The picking process is the same when there is a change in the production layout; for example, walking distances do not increase. "One of the key advantages of Agilon is its modularity, which becomes evident when the Konecranes team arrives at customers' premises to install the system", says Agilon Sales Director Timo Husso.

"With a lead time of usually only a few weeks from order to delivery, customers can quickly implement our solution. The modular design of Agilon enables seamless installation and customisation, allowing businesses to adapt their operations efficiently. By swiftly implementing Agilon, customers can experience accelerated improvements in their material handling processes, enhancing productivity and efficiency", Timo continues.

Agilon comes with an unmatched support system

Konecranes provides extensive operational support. This means that technical support is available to customers around the clock.
“During the day, the remote support can monitor all the Agilon systems. We receive an alarm in the case of any faults, more than 80% of which are handled remotely. In addition to Agilon’s unique technology, we have received much praise for this service," Timo Husso concludes.

Agilon streamlines warehouse management by improving the efficiency

• Agilon is an automated warehouse for the small parts handling requirements of production, distribution logistics, and maintenance.
• Picking efficiency is up to over 500 lines per hour.
• Easily scales to accommodate changes in production needs and layout.
• New employees can quickly learn the light-guided and standardised picking process.
• Technical support ensures 24/7 availability.

For more information, please contact Timo Husso, email: [email protected] or by phone +358 407158765.