Minimize unplanned downtime and increase reliability with a maintenance program
An effective maintenance program can help address potential maintenance issues before they spoil production, compromise employee safety and negatively impact revenue.
While most crane manufacturers provide scheduled maintenance guidelines or recommendations to help equipment perform as expected during normal operation, the most effective preventive maintenance programs are those that are customized to the environment in which the cranes operate.
Benefits of an effective maintenance program
- The right maintenance program can have a significant impact on the performance and reliability of your cranes.
- Regularly scheduled inspections help identify and address safety issues before they threaten employee safety and affect company revenue.
- A good maintenance program can help minimize the frequency and cost of unplanned downtime.
- Planned and scheduled maintenance work can help minimize excessive labor and parts replacement.
- A maintenance program can help assess whether your cranes are being used properly or as intended, and identify opportunities for operator training.
- Preventive maintenance conducted at regularly scheduled intervals can often be the most effective way to maintain and potentially extend the lifespan of certain cranes.
- Preventive maintenance supports compliance with applicable laws and regulations.
Benefits of a CONDITION program
- Safety and production risks are documented and recommendations for corrective actions are provided
- Recommendations for improving the safety, productivity, application or useful life of the asset are provided
- Where permissible by regulation, can fulfill minimum applicable regulatory inspection requirements, helping you stay compliant
- Can contribute to maintenance planning and decision making with inspection information available on yourKONECRANES.com, at any time and on any device
Service products in the program
Required
- Country-specific Periodic Inspections
or
- MAINMAN Assessment (visual inspection and operational and functional test of the equipment, fulfills the requirements of the periodic compliance inspection in the US and Canada)
or
- MAINMAN Planned Maintenance (visual inspections and maintenance work, such as adjusting and lubricating, with the intent of satisfying manufacturers' maintenance recommendations, includes routine maintenance tasks)
Also recommended
- Country-specific Frequent Inspection(s)
- CheckApp for Daily Inspections
- Slings and Accessories Inspection
- Operator training
- Routine Maintenance
Benefits of a CARE program
- Can reduce downtime and increase reliability
- Safety and production risks are documented and recommendations for corrective actions are provided
- Recommendations for improving the safety, productivity, application or useful life of the asset are provided
- Where permissible by regulation, can include frequent and periodic inspections to satisfy regulatory requirements and help you stay compliant
- Can contribute to maintenance planning and decision making with inspection and maintenance information available on yourKONECRANES.com, at any time on any device
- Operating data from TRUCONNECT Remote Monitoring provides insights into crane usage
Service products in the program
Required
- MAINMAN Assessment (visual inspection and operational and functional test of the equipment, fulfills the requirements of the periodic compliance inspection in the US and Canada)
or
- MAINMAN Planned Maintenance (visual inspections and maintenance work, such as adjusting and lubricating, with the intent of satisfying manufacturers' maintenance recommendations, includes routine maintenance tasks)
or
- Periodic Compliance Inspections and Routine Maintenance
Required for Predictive Maintenance
- TRUCONNECT Remote Monitoring
- TRUCONNECT Brake Monitoring
- TRUCONNECT Wire Rope Monitoring
- Oil Analysis
- Critical components assessment
- Design Life Analysis
Also recommended
- Country-specific Frequent Inspection(s)
- CheckApp for Daily Inspections
- Slings and Accessories Inspection
- Pre-authorized Repairs
- Operator Training
Benefits of a COMMITMENT program
- Continuous and collaborative improvement planning helps you meet safety and productivity goals
- Provides systematic application of preventive maintenance inspections and routine maintenance using the Risk and Recommendation Method to help improve operation safety and productivity
- Can contribute to preventive maintenance planning and decision making with maintenance information available on yourKONECRANES.com
- Can facilitate usage insights with data from TRUCONNECT Remote Monitoring
Service products in the program
Required
- MAINMAN Assessment (visual inspection and operational and functional test of the equipment, fulfills the requirements of the periodic compliance inspection in the US and Canada)
or
- MAINMAN Planned Maintenance (visual inspections and maintenance work, such as adjusting and lubricating, with the intent of satisfying manufacturers' maintenance recommendations, includes routine maintenance tasks)
or
- Periodic Compliance Inspections and Routine Maintenance
Also:
- Pre-authorized repairs
- TRUCONNECT Remote Monitoring
- TRUCONNECT Brake Monitoring
- TRUCONNECT Wire Rope Monitoring
- Oil Analysis
- Critical components assessment
- Design Life Analysis
- Country-specific Frequent Inspection(s)
- CheckApp for Daily Inspections
- Slings and Accessories Inspection
- Operator Training
Also recommended
- Wearing Parts Replacement
- Site agreement
Benefit of a COMPLETE program
-
Provides comprehensive outsourced maintenance and operations with mutually agreed targets.
Service products in the program
Required
- MAINMAN Assessment (visual inspection and operational and functional test of the equipment, fulfills the requirements of the periodic compliance inspection in the US and Canada)
or
- MAINMAN Planned Maintenance (visual inspections and maintenance work, such as adjusting and lubricating, with the intent of satisfying manufacturers' maintenance recommendations, includes routine maintenance tasks)
or
- Periodic Compliance Inspections and Routine Maintenance
Also:
- Pre-authorized repairs
- Equipment operation
- TRUCONNECT Remote Monitoring
- TRUCONNECT Brake Monitoring
- TRUCONNECT Wire Rope Monitoring
- Oil Analysis
- Critical components assessment
- Design Life Analysis
- Country-specific Frequent Inspection(s)
- CheckApp for Daily Inspections
- Slings and Accessories Inspection
- Operator Training
- Wearing Parts Replacement
Also recommended
- Site agreement